Precision Custom Gears


Does your gear application require something beyond a standard catalog gear?  Depending on your application requirements, PIC Design, a high-quality custom gear manufacturer, can either modify a standard gear or create an entirely new design to meet your needs. 

Don’t take the risk of modifying a standard part in your facility or at a local machine shop.  Let PIC produce a custom part for you in our dedicated gear manufacturing facility.   We have the proper manufacturing and metrology equipment to ensure that you get a gear that performs exactly as you need it to.

PIC Design has the capability to manufacture custom gears in low quantity for prototypes and in high volume for production orders. We can manufacture spur, helical, worm, rack, bevel and pinion gears in a variety of sizes to fit the unique needs of your application. We can produce high precision custom gears for a variety of industries including medical equipment, defense, aerospace, optics, industrial controls, laboratory equipment and more.

PIC Design is certified to ISO 9001:2015 and is a member of AGMA.  We are also ITAR registered. 

When it comes to your gear needs, work with the custom precision gear manufacturer that has over 65 years of experience: PIC Design.       

Request a quote today for your custom gear needs.

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We can also provide the following options as required:

  • special pitches
  • special bores (square bore, D bore)
  • special materials (e.g. 17-4 PH)
  • pressure angles
  • face holes
  • cross holes
  • sectoring
  • features timed to gear teeth

PIC Design manufactures custom gearing using a variety of manufacturing processes including:

  • Gear Hobbing (CNC and Manual)
  • Gear Shaping
  • CNC and Manual Turning
  • CNC and Manual Milling
  • EDM
  • Passivation
  • Anodizing
  • Special Coatings and Plating
  • Heat Treatment

Built-to-print Parts
We are experts in custom parts
manufacturing

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HOW CAN WE HELP YOU?

Our goal at PIC is to provide exceptional customer service. We can assist you online, or you may reach us by email or phone. Our experienced customer service representatives can provide answers to: placing an order, requesting a quote, price and delivery, order status, and product cross references.

Contact us today and allow PIC to Keep You on Target!


  • 8:00 AM - 6:00 PM (ET), Mon-Thurs
    8:00 AM - 5:00 PM (ET), Fri
  • 86 Benson Rd., Middlebury,
    CT 06762
  • 203-758-8272
    +1 800-243-6125
  • 203-758-8271