Custom Parts


Custom Parts

Build-to-Print and Modified Standard Parts

With 60 years of knowledge and expertise, PIC Design is always ready to rise to a customer’s challenge. This is why, in addition to supporting our extensive inventory of mechanical products, our manufacturing facility is equipped to build-to-print and modify standard parts. Using our gear manufacturing and precision assembly skills, we consistently meet the requirements of the jobs we receive. We have full capabilities for high-volume manufacturing, along with a broad supplier and resource base to complete your custom jobs. Our build-to-print and modified standard products are renowned throughout the industry.


Our CNC capabilities ensure precision, high-quality work for every order, every time. With a full on-site machine shop, we have a number of processes at our disposal to complete your custom build-to-print orders. These services include:

  • CNC & Conventional Gear Hobbing
  • CNC Milling
  • CNC Turning
  • Gear Shaping
  • Rack Cutting
  • Bevel Gear Cutting


Providing high accuracy parts on a small or large scale, we work within the following ranges:

Spur and Helical Gears: Up to 16” Diameter

Bevel Gears: Up to 5” Diameter

General Turning: Up to 8” Diameter

Worm Gears: Up to 6” Diameter

Racks: Up to 48” Long

Accuracy:

  • Turning .0002”
  • Milling +/-.0005”
  • Hobbing Up to AGMA Q14

For our build-to-print products, we work with a wide variety of materials, including:

Steels: Low and Medium Carbon; Alloy Steels; 300 series, 400 series, 17-4PH Stainless Steels
Assorted Metals: Brass, Copper, Bronze, Phosphor & Aluminum Bronze
Plastics: Acetal (Delrin®), Nylon, Polycarbonate, Vespel, Teflon
Aluminum: 2024, 7075, 6061

Built-to-print Parts
We are experts in custom parts
manufacturing

Learn More
Contact Us
* Indicates Required Field

HOW CAN WE HELP YOU?

Our goal at PIC is to provide exceptional customer service. We can assist you online, or you may reach us by email or phone. Our experienced customer service representatives can provide answers to: placing an order, requesting a quote, price and delivery, order status, and product cross references.

Contact us today and allow PIC to Keep You on Target!


  • 8:00 AM - 6:00 PM (ET), Mon-Thurs
    8:00 AM - 5:00 PM (ET), Fri
  • 86 Benson Rd., Middlebury,
    CT 06762
  • 203-758-8272
    +1 800-243-6125
  • 203-758-8271