Closed for Memorial Day

Closed for Memorial Day

Honoring our nation's heroes this Memorial Day, we will be closed Monday, May 27th and will reopen on Tuesday.

Custom Precision Parts

Custom Parts

Build-to-Print and Modified Standard Parts

With 60 years of knowledge and expertise, PIC Design is always ready to rise to a customer’s challenge. This is why, in addition to supporting our extensive inventory of mechanical products, our manufacturing facility is equipped to build-to-print and modify standard parts. Using our gear manufacturing and precision assembly skills, we produce custom precision parts that consistently meet the requirements of the jobs we receive. We have full capabilities for high-volume manufacturing, along with a broad supplier and resource base to complete your custom jobs. Our build-to-print and modified standard products are renowned throughout the industry. Find out what custom mechanical components we can create to meet your needs!

Our CNC capabilities ensure precision, high-quality work for every order, every time. With a full on-site machine shop, we have a number of processes at our disposal to complete your custom build-to-print orders. These services include:

  • CNC & Conventional Gear Hobbing
  • CNC Milling
  • CNC Turning
  • Gear Shaping
  • Rack Cutting
  • Bevel Gear Cutting

Providing high accuracy parts on a small or large scale, we work within the following ranges:

Spur and Helical Gears: Up to 16” Diameter

Bevel Gears: Up to 5” Diameter

General Turning: Up to 8” Diameter

Worm Gears: Up to 6” Diameter

Racks: Up to 48” Long


  • Turning .0002”
  • Milling +/-.0005”
  • Hobbing Up to AGMA Q14

For our build-to-print products, we work with a wide variety of materials, including:

Steels: Low and Medium Carbon; Alloy Steels; 300 series, 400 series, 17-4PH Stainless Steels
Assorted Metals: Brass, Copper, Bronze, Phosphor & Aluminum Bronze
Plastics: Acetal (Delrin®), Nylon, Polycarbonate, Vespel, Teflon
Aluminum: 2024, 7075, 6061

Built-to-print Parts
We are experts in custom parts

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Our goal at PIC is to provide exceptional customer service. We can assist you online, or you may reach us by email or phone. Our experienced customer service representatives can provide answers to: placing an order, requesting a quote, price and delivery, order status, and product cross references.

Contact us today and allow PIC to Keep You on Target!

  • 8:00 AM - 6:00 PM (ET), Mon-Thurs
    8:00 AM - 5:00 PM (ET), Fri
  • 86 Benson Rd., Middlebury,
    CT 06762
  • 203-758-8272
    +1 800-243-6125
  • 203-758-8271